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Ultrasonic Wire Harness Welding Machine

Original price was: ₹1800000.00.Current price is: ₹1500000.00.

The Ultrasonic Wire Harness Welding Machine is an advanced industrial solution designed for high-precision welding of copper and aluminum wires used in automotive, electrical, and electronics industries. This technology uses high-frequency ultrasonic vibrations combined with pressure to create strong and reliable metal bonds without melting the base material.

Description

Ultrasonic Wire Harness Welding Machine in Delhi – Advanced Industrial Solution

The Ultrasonic Wire Harness Welding Machine in Delhi is a modern solution for high-strength metal joining used in automotive, EV battery, and electrical industries. This advanced machine uses high-frequency ultrasonic vibrations to create strong, reliable welds without the need for soldering, crimping, or additional materials.

Parameter Specification
Frequency 20 kHz / 35 kHz
Power Output 2000W – 4000W
Welding Type Ultrasonic Metal Welding (Solid-State)
Welding Area 0.5 mm² to 50 mm² (Customizable)
Cycle Time 1–3 Seconds per Weld
Control System Digital PLC with Touch Interface
Power Supply 220V / 50Hz (Single Phase) / 3 Phase Optional
Cooling System Air Cooled / Optional Water Cooling
Machine Weight 80 – 150 Kg (Approx.)
Build Material Heavy-Duty Industrial Steel Structure
Welding Capability Copper, Aluminum & Mixed Metal Welding
Applications Automotive, EV Battery, Electrical & Industrial Use

At JSB Ultrasonic, we specialize in manufacturing high-performance ultrasonic wire welding machines in India that deliver consistent results, low resistance joints, and long-lasting performance. Our machines are designed for industrial-scale production with precision, speed, and efficiency.

What is Ultrasonic Wire Harness Welding?

Ultrasonic wire harness welding is a solid-state welding process in which high-frequency vibrations are applied to metal wires under pressure. This creates a metallurgical bond without melting the material, ensuring a clean and strong connection.

Key Advantages of Ultrasonic Welding Technology

  • No soldering, flux, or filler materials required
  • Produces strong, vibration-resistant joints
  • No heat damage to surrounding materials
  • Low electrical resistance for better conductivity
  • Eco-friendly and energy-efficient process

Industries Using Wire Harness Welding Machines

Our ultrasonic metal welding machines are widely used across multiple industries:

  • Automotive wiring harness manufacturing
  • Electric vehicle (EV) battery cable welding
  • Solar energy systems and panel wiring
  • Electrical and electronics manufacturing
  • Industrial cable and power distribution systems

Why Choose JSB Ultrasonic in Delhi?

JSB Ultrasonic is a trusted ultrasonic welding machine manufacturer in Delhi known for delivering high-quality machines tailored to industrial needs. We combine advanced technology with robust engineering to ensure maximum productivity and performance.

  • Customized machine design as per application
  • Latest ultrasonic technology with PLC automation
  • Affordable pricing with high return on investment
  • Strong after-sales support and service
  • Proven performance in real industrial environments

Applications in EV and Battery Industry

With the rapid growth of electric vehicles in India, the demand for reliable battery cable welding machines is increasing. Our ultrasonic welding machines are ideal for EV battery connections, ensuring strong bonding, safety, and long-term durability.

Buy Ultrasonic Wire Harness Welding Machine in India

We supply ultrasonic wire harness welding machines in Delhi, Noida, Gurgaon, Faridabad and across India. Whether you need a standard model or a customized solution, our team ensures you get the best machine for your production needs.

Contact us today for the best price on ultrasonic wire welding machines and upgrade your manufacturing process with cutting-edge ultrasonic technology.

Additional information

Weight 40 kg
Dimensions 30 × 20 × 20 cm

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