Custom Tooling Ultrasonic Welder for Cigarette Lighter Casings

Description

Custom Tooling Ultrasonic Welder for Cigarette Lighter Casings is a precision-engineered ultrasonic welding machine designed for the assembly of plastic casings used in disposable and refillable cigarette lighters.

Equipped with application-specific ultrasonic horns and precision fixtures, the machine ensures accurate alignment, strong leak-proof welds, and consistent product quality without the use of adhesives, screws, or solvents.

Designed for high-volume industrial manufacturing, the system integrates a powerful 15kHz or 20kHz ultrasonic generator, pneumatic or servo-driven actuator, and a PLC-controlled touchscreen HMI for precise control over welding parameters.

Custom tooling is developed to match different lighter casing designs, ensuring maximum productivity, minimal rejection rates, and reliable 24/7 operation.

Key Features Custom tooling ultrasonic welder for cigarette lighter casings Available in 15kHz and 20kHz ultrasonic frequencies Precision-engineered horn and dedicated welding fixtures Strong, leak-proof, and permanent ultrasonic welds Suitable for disposable and refillable plastic lighter casings Servo or pneumatic actuation options PLC-controlled system with touchscreen HMI Adjustable welding time, amplitude, pressure, and welding depth High-speed production with excellent repeatability Low rejection rates and minimal material deformation Energy-efficient and low-maintenance industrial design Easy integration with automated production lines