We offer professional repair, tuning, and maintenance services for all types of ultrasonic horns, which are critical for the performance of any ultrasonic welding system.
✅ Our Services Include:
- Crack Detection & Inspection
Using visual and ultrasonic testing to detect micro-cracks or surface damage that may affect welding quality or horn life. - Resonance Frequency Testing
Ensuring the horn resonates precisely at the machine’s operating frequency (15kHz, 20kHz, 28kHz, 35kHz, 40kHz, etc.) to prevent overload or low power output. - Horn Tuning & Machining
Adjusting horn dimensions or shape to bring it back to the correct frequency using CNC machining and precision tools. - Re-Polishing & Surface Treatment
Reconditioning horn surfaces to improve contact, reduce wear, and ensure consistent energy transmission. - Thread & Flange Repair
Fixing worn or damaged threads and mounting flanges to securely attach the horn to boosters or converters. - Custom Horn Modification
If needed, we can reshape or redesign the horn to suit new applications or materials.
⚙️ Types of Horns We Service:
- Titanium Horns
- Aluminum Horns
- Steel Horns
- Composite and Custom Horns
💡 Why Proper Tuning Is Essential:
A mistuned horn can cause:
- Machine overload errors
- Weak or incomplete welds
- Damage to converters and boosters
- Reduced machine lifespan
📞 Need urgent horn repair or tuning?
Call us now at 7800062201 / 9958118545
📧 Email: sales@jsbautomation.com | info@jsbautomation.com
